DA Form 4838-R Maintenance Process Analysis Worksheet

DA Form 4838-R or the "Maintenance Process Analysis Worksheet" is a Department of the Army-issued form used by and within the United States Military.

The form - often incorrectly referred to as the DD form 4838-R - was last revised on January 1, 1980. Download an up-to-date fillable DA Form 4838-R down below in PDF-format or look it up on the Army Publishing Directorate website.

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MAINTENANCE PROCESS ANALYSIS WORKSHEET
For use of this form, see DA PAM 750-40; the proponent agency is AMC.
1. MAJOR ITEM
2. PREPARED BY
3. PREPARING ORGANIZATION
4. NOMENCLATURE
5. PART NUMBER
7. REVISION NO.
6. DATE
A
8.
B
C
D
FAILURE MODE(S)
9.
A
B
C
D
CLASSIFICATIONS
LOGIC QUESTION
YES
NO.
NO
INFORMATION SUMMARY
A
10.
WOULD FAILURE CAUSE A
B
SAFETY HAZARD OR MISSION
1
C
ABORT?
D
A
11.
B
IS FAILURE HIDDEN?
2
C
D
A
12.
WOULD FAILURE AFFECT
B
FUNCTION REQUIRED BY
3
C
REGULATION OR STATUTE?
D
A
13.
WOULD MAINTENANCE PRIOR
B
TO FAILURE BE MORE
4
C
ECONOMICAL?
D
A
14.
B
CONDITION MONITOR
5
C
D
A
15.
COULD HIDDEN FAILURE
B
LEAD TO SAFETY HAZARD
6
C
OR MISSION ABORT?
D
A
16.
CAN OPERATOR/CREW DETECT
B
DEGRADATION DURING
7
C
OPERATION?
D
A
17.
B
CONDITION MONITOR
8
C
D
A
18.
CAN HIDDEN FAILURES BE
B
DETECTED BY PERIODIC
9
C
INSPECTION?
D
A
19.
B
CAN DEGRADATION BE DETECTED
10
BY PERIODIC INSPECTIONS?
C
D
A
20.
B
ON-CONDITION
11
C
D
A
21.
B
DOES RELIABILITY DEGRADE
12
WITH AGE OR USAGE?
C
D
A
22.
B
HARD TIME
13
C
D
A
23.
B
CONDITION MONITOR
14
C
D
DA FORM 4838-R, 1 JAN 1980
APD LC v1.00

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