"Service Maintenance Checklist Template for 2001 Bmw Models (Except X5) - Bmw of North America"

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Download "Service Maintenance Checklist Template for 2001 Bmw Models (Except X5) - Bmw of North America"

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BMW of North America, LLC
Customer’s Name
2001 Models (except X5)
X5: use checklist SD92-158
Indicate # Lights illuminated in
Chassis Number
Service Interval Indicator
Service Maintenance Checklist
G
G
G
G
G
Y
R
BMW center
Mileage (on Service Interval Ind.)
Only operations that pertain to this vehicle will be performed.
NOTE: Any other requested repairs not listed or covered by the applicable BMW
Repair Order No.
Mileage (on odometer)
Limited Warranty will be charged to the owner and invoiced separately.
State and federal statutes require a properly completed copy
of this form to be retained in the BMW center’s customer file.
E36
E46
E39
E38
E52
TECHNICIAN’S SIGNATURE
BMW Oxygen Sensor Replacement, required at intervals of 100,000 mi.
60
100
100
60
100
60
100
100
60
BMW Spark Plug Replacement, required at intervals of _____,000 mi.
1200 Mile Service
Read out diagnostic system.
Change oil and oil filter while engine is at operating temperature.
Use only Castrol TWS Motorsport SAE 10W-60 Synthetic oil, or
Castrol Formula RS 10W-60 Synthetic oil, BMW p/n 07 51 0 009 420
Replace transmission fluid.
Replace differential oil.
Check all warning/indicator lights, check control.
Road test with check of brakes, suspension, steering, clutch/manual
transmission.
BMW Engine Oil Service
Change oil and oil filter while engine is at operating temperature.
We recommend BMW High Performance 5W-30 Synthetic oil,
p/n 07 51 0 017 866
Change oil and oil filter while engine is at operating temperature.
Use only Castrol TWS Motorsport SAE 10W-60 Synthetic oil, or
Castrol Formula RS 10W-60 Synthetic oil, BMW p/n 07 51 0 009 420
Replace microfilters.
Note: reduce replacement interval in dusty operating conditions.
Check overall thickness of front and rear disc brake pads using
special tool. Record results. If replacement is necessary*:
Examine brake disc surfaces. Clean brake pad contact points in
calipers. Grease wheel centering hubs. Check thickness of parking
brake linings only when replacing rear pads. Record results.
Remove and install front and rear disc brake pads, check overall
thickness. Record results. Examine brake disc surfaces.
Clean brake pad contact point in calipers.
Grease wheel centering hubs.
Check parking brake actuation. Adjust if necessary.
Reset Service Indicator.
Note: Do not reset Service Indicator when additional oil changes
(between the normal intervals) are requested by the customer.
BMW Inspection I: Undercarriage
Change oil and oil filter while engine is at operating temperature.
We recommend BMW High Performance 5W-30 Synthetic oil,
p/n 07 51 0 017 866
Change oil and oil filter while engine is at operating temperature.
Use only Castrol TWS Motorsport SAE 10W-60 Synthetic oil, or
Castrol Formula RS 10W-60 Synthetic oil, BMW p/n 07 51 0 009 420
Check transmission for leaks.
Check rear axle for leaks.
Half shafts: Check for leaks at flexible boots.
Visually check fuel tank, lines and connections for leaks.
Check condition, position, and mounting of exhaust system.
Examine for leaks.
Check power steering system for leaks.
Check p/s fluid level; add fluid if necessary.
Check overall thickness of front and rear disc brake pads using
special tool. Record results. If replacement is necessary*:
Examine brake disc surfaces. Clean brake pad contact points in
icalipers. Grease wheel centering hubs. Check thickness of parking
brake linings only when replacing rear pads. Record results.
Remove and install front and rear disc brake pads, check overall
thickness. Record results. Examine brake disc surfaces. Clean
brake pad contact points in calipers. Grease wheel centering hubs.
Check front control arm bushings for wear.
BMW NA SD92-157 6/01
*Invoice separately
BMW of North America, LLC
Customer’s Name
2001 Models (except X5)
X5: use checklist SD92-158
Indicate # Lights illuminated in
Chassis Number
Service Interval Indicator
Service Maintenance Checklist
G
G
G
G
G
Y
R
BMW center
Mileage (on Service Interval Ind.)
Only operations that pertain to this vehicle will be performed.
NOTE: Any other requested repairs not listed or covered by the applicable BMW
Repair Order No.
Mileage (on odometer)
Limited Warranty will be charged to the owner and invoiced separately.
State and federal statutes require a properly completed copy
of this form to be retained in the BMW center’s customer file.
E36
E46
E39
E38
E52
TECHNICIAN’S SIGNATURE
BMW Oxygen Sensor Replacement, required at intervals of 100,000 mi.
60
100
100
60
100
60
100
100
60
BMW Spark Plug Replacement, required at intervals of _____,000 mi.
1200 Mile Service
Read out diagnostic system.
Change oil and oil filter while engine is at operating temperature.
Use only Castrol TWS Motorsport SAE 10W-60 Synthetic oil, or
Castrol Formula RS 10W-60 Synthetic oil, BMW p/n 07 51 0 009 420
Replace transmission fluid.
Replace differential oil.
Check all warning/indicator lights, check control.
Road test with check of brakes, suspension, steering, clutch/manual
transmission.
BMW Engine Oil Service
Change oil and oil filter while engine is at operating temperature.
We recommend BMW High Performance 5W-30 Synthetic oil,
p/n 07 51 0 017 866
Change oil and oil filter while engine is at operating temperature.
Use only Castrol TWS Motorsport SAE 10W-60 Synthetic oil, or
Castrol Formula RS 10W-60 Synthetic oil, BMW p/n 07 51 0 009 420
Replace microfilters.
Note: reduce replacement interval in dusty operating conditions.
Check overall thickness of front and rear disc brake pads using
special tool. Record results. If replacement is necessary*:
Examine brake disc surfaces. Clean brake pad contact points in
calipers. Grease wheel centering hubs. Check thickness of parking
brake linings only when replacing rear pads. Record results.
Remove and install front and rear disc brake pads, check overall
thickness. Record results. Examine brake disc surfaces.
Clean brake pad contact point in calipers.
Grease wheel centering hubs.
Check parking brake actuation. Adjust if necessary.
Reset Service Indicator.
Note: Do not reset Service Indicator when additional oil changes
(between the normal intervals) are requested by the customer.
BMW Inspection I: Undercarriage
Change oil and oil filter while engine is at operating temperature.
We recommend BMW High Performance 5W-30 Synthetic oil,
p/n 07 51 0 017 866
Change oil and oil filter while engine is at operating temperature.
Use only Castrol TWS Motorsport SAE 10W-60 Synthetic oil, or
Castrol Formula RS 10W-60 Synthetic oil, BMW p/n 07 51 0 009 420
Check transmission for leaks.
Check rear axle for leaks.
Half shafts: Check for leaks at flexible boots.
Visually check fuel tank, lines and connections for leaks.
Check condition, position, and mounting of exhaust system.
Examine for leaks.
Check power steering system for leaks.
Check p/s fluid level; add fluid if necessary.
Check overall thickness of front and rear disc brake pads using
special tool. Record results. If replacement is necessary*:
Examine brake disc surfaces. Clean brake pad contact points in
icalipers. Grease wheel centering hubs. Check thickness of parking
brake linings only when replacing rear pads. Record results.
Remove and install front and rear disc brake pads, check overall
thickness. Record results. Examine brake disc surfaces. Clean
brake pad contact points in calipers. Grease wheel centering hubs.
Check front control arm bushings for wear.
BMW NA SD92-157 6/01
*Invoice separately
BMW Inspection I (cont’d)
E36
E46
E39
E38
E52
Check brake (and clutch) system connections and lines for leaks,
damage, and incorrect positioning.
Check steering for absence of play, condition of suspension track
rods, front axle joints, steering linkage and joint disc.
Check parking brake actuation. Adjust if necessary.
Check all tire pressures (including spare). Correct if necessary.
Record results. Check condition of tires (outer surfaces [left/right]),
tread wear and pattern; in case of uneven tread wear readjust
wheels alightment if requested.* Note: If requested, rotate all four
roads wheels as instructed and rebalance.*
Replace M-Mobility System sealant cartridge every 3 years.
Inspect entire body according to terms of rust perforation limited
warranty (must be performed at least every two years).
BMW Inspection I: Engine Compartment
Read out diagnostic system.
Check and adjust valves.
4
4
4
4
4
3
4
4
3
Check engine cooling system/heater hose connections for leaks.
Check coolant level and antifreeze protection level; add coolant if
necessary. Note: Coolant must be replaced every __ years
(time interval begins from vehicle’s production date).
Check level of brake and clutch fluid in reservoir. Add fluid if required.
Replace brake fluid every 2 years (time interval begins from
vehicle’s production date).*
Check windshield washer fluid level and antifreeze protection.
Fill up and/or correct if necessary. Record freeze point temperature.
Check air conditioner operation.
Replace microfilters.
Note: reduce replacement interval in dusty operating conditions.
Reset Service Indicator.
BMW Inspection I: Body/Electrical Equipment
Check battery state-of-charge, and charge if required.*
Check lighting system, i.e., headlights, foglights, parking, back-up,
license plate, interior (including map reading lights), glove box,
flashlight, illuminated make-up mirrors, luggage compartment lights.
Check instrument panel and dashboard illumination.
Check all warning/indicator lights, check control.
Check turn signals, hazard warning flashers, brake lights, horns,
headlight dimmer/flasher switch.
Check wipers and washer system(s); wiper blades, washer jet positions.
Check condition and function of safety belts.
Recharge or replace batteries for remote controls in all vehicle
master keys.
Check central locking/double lock.
Check operation of all latches.
Check heater/air conditioner blower fan, rear window defogger.
Check rear view mirrors.
Visually examine the SRS airbag units for torn covers, obvious
damage or attachment of decals, decorations or accessories.
Activate automatic roll-over protection system (if equipped) via
diagnostic link. Note: First remove hardtop/lower top.
Final Inspection
Road test with check of brakes, suspension, steering, clutch/manual
transmission or automatic transmission.
BMW Inspection II: Includes all items listed under Inspection I, and the following checks and maintenance items:
Engine Compartment
Replace intake air cleaner element.
Note: Reduce replacement interval in dusty operating conditions.
Replace spark plugs.
Replace IHKA recirculated air filters.
Undercarriage
Check thickness of parking brake linings. Record values.
Replace transmission fluid.
Replace differential oil.
Check clutch disc for wear.
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