"Maintenance Schedule Checklist Template for Xl600v/Xl650v Transalp Models - Honda"

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Download "Maintenance Schedule Checklist Template for Xl600v/Xl650v Transalp Models - Honda"

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Honda XL600V/XL650V Transalp Maintenance Schedule Checklist
4000 mile service
24000 mile service
Check/adjust idle speed
In addition to 4000, 8000 & 12000 mile service items.
Check the brake shoes/pads
Change the coolant
Check clutch freeplay
Clean and gap the spark plugs
Check the battery fluid level
Non scheduled service
Check the wheels, tyres & spokes
Check the wheel bearings
Clean the air filter element
Grease the steering head bearings
Drain the crankcase breather
Grease the swingarm and suspension
(XL600V) Check fuel strainer
(in fuel tap)
linkages
Replace the brake master cylinder
8000 mile service
and caliper seals
Replace the brake hoses
In addition to 4000 mile service items.
Replace the fuel hoses
Change the spark plugs
Replace the front fork oil
Oil clutch/gearchange/brake lever/brake
pedal/sidestand/centrestand pivots
Date:
Lubricate the throttle, choke and clutch
Mileage:
cables
Notes:
Change the engine oil and filter
Check the fuel system and fuel hoses
Adjust the throttle and choke cables
Check/adjust the valve clearances
Check/adjust carb sysncronisation
Check thecooling system
Check the brake system and brake light
switch operation
Check/adjust the headlamp aim
Check the suspension
Check/adjust steering head bearings
Check/tighten all nuts, bolts and fasteners
(XL650V) Check the pulse secondary air
injection (PAIR) system
12000 mile service
In addition to 4000 & 8000 mile service items.
Replace the air filter element
Change the brake fluid
Compiled by xrv_jim: 04/12/04 Version 2
www.xrv.org.uk
bringing uk honda trail bike riders together
Honda XL600V/XL650V Transalp Maintenance Schedule Checklist
4000 mile service
24000 mile service
Check/adjust idle speed
In addition to 4000, 8000 & 12000 mile service items.
Check the brake shoes/pads
Change the coolant
Check clutch freeplay
Clean and gap the spark plugs
Check the battery fluid level
Non scheduled service
Check the wheels, tyres & spokes
Check the wheel bearings
Clean the air filter element
Grease the steering head bearings
Drain the crankcase breather
Grease the swingarm and suspension
(XL600V) Check fuel strainer
(in fuel tap)
linkages
Replace the brake master cylinder
8000 mile service
and caliper seals
Replace the brake hoses
In addition to 4000 mile service items.
Replace the fuel hoses
Change the spark plugs
Replace the front fork oil
Oil clutch/gearchange/brake lever/brake
pedal/sidestand/centrestand pivots
Date:
Lubricate the throttle, choke and clutch
Mileage:
cables
Notes:
Change the engine oil and filter
Check the fuel system and fuel hoses
Adjust the throttle and choke cables
Check/adjust the valve clearances
Check/adjust carb sysncronisation
Check thecooling system
Check the brake system and brake light
switch operation
Check/adjust the headlamp aim
Check the suspension
Check/adjust steering head bearings
Check/tighten all nuts, bolts and fasteners
(XL650V) Check the pulse secondary air
injection (PAIR) system
12000 mile service
In addition to 4000 & 8000 mile service items.
Replace the air filter element
Change the brake fluid
Compiled by xrv_jim: 04/12/04 Version 2