Form OP-UA22 (TCEQ-10047) "Printing Attributes" - Texas

What Is Form OP-UA22 (TCEQ-10047)?

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Texas Commission on Environmental Quality
Form OP-UA22
Printing Attributes
General:
This form is used to provide a description and data pertaining to all printing processes with potentially applicable
requirements associated with a regulated entity number and application. Each table number, along with the possibility of a
corresponding letter (i.e., Table 1a, Table 1b), corresponds to a certain state or federal rule. If the rule on the table is not
potentially applicable to a printing process then it should be left blank and need not be submitted with the application. If
the codes entered by the applicant show negative applicability to the rule or sections of the rule represented on the table,
then the applicant need not complete the remainder of the table(s) that corresponds to the rule. Further instruction as to
which questions should be answered and which questions should not be answered are located in the “Specific” section of
the instruction text. The following is included in this form:
Table 1:
Title 40 Code of Federal Regulations Part 60 (40 CFR Part 60)
Subpart FFF: Standards of Performance for Flexible Vinyl and Urethane Coating and Printing
Table 2a - 2c:
Title 40 Code of Federal Regulations Part 63 (40 CFR Part 63)
Subpart KK: National Emission Standard for Hazardous Air Pollutants for the Printing and
Publishing Industry
Table 3:
Title 30 Texas Administrative Code Chapter 115 (30 TAC Chapter 115)
Subchapter E: Graphic Arts (Printing) by Rotogravure and Flexographic Processes
Table 4:
Title 30 Texas Administrative Code Chapter 115 (30 TAC Chapter 115)
Subpart E: Offset Lithographic Printing
Table 5a - 5b:
Title 40 Code of Federal Regulations Part 60 (40 CFR Part 60)
Subpart QQ: Standards of Performance for the Graphic Arts Industry: Publication Rotogravure
Printing
The application area name from Form OP-1 “Site Information Summary” must appear in the header of each page for the
purpose of identification for the initial submittal. The date of the initial form submittal must also be included and should
be consistent throughout the application (MM/DD/YYYY). Leave the permit number blank for the initial form submittal.
If this form is included as part of the permit revision process, enter the permit number assigned by the TCEQ, the area
name (from Form OP-1), and the date of the revision submittal.
Unit attribute questions that do not require a response from all applicants are preceded by qualification criteria in the
instructions. If the unit does not meet the qualification criteria, a response to the question is not required. Anytime a
response is not required based on the qualification criteria, leave the space on the form blank.
Notwithstanding any qualification criteria in the form instructions or information provided in other TCEQ guidance, the
applicant may leave an attribute question blank (or indicate “N/A” for “Not Applicable”) if the attribute is not needed for
the applicable requirement determinations of a regulation for a unit.
In some situations, the applicant has the option of selecting alternate requirements, limitations, and/or practices for a unit.
Note that these alternate requirements, limitations, and/or practices must have the required approval from the TCEQ
Executive Director and/or the U.S. Environmental Protection Agency Administrator before the federal operating permit
application is submitted.
The Texas Commission on Environmental Quality (TCEQ) requires that a Core Data Form be submitted on all incoming
registrations unless all of the following are met: the Regulated Entity and Customer Reference Numbers have been issued
by the TCEQ and no core data information has changed. The Central Registry, a common record area of the TCEQ,
maintains information about TCEQ customers and regulated activities, such as company names, addresses, and telephone
numbers. This information is commonly referred as “core data.” The Central Registry provides the regulated community
with a central access point within the agency to check core data and make changes when necessary. When core data about
a facility is moved to the Central Registry, two new identification numbers are assigned: the Customer Reference (CN)
TCEQ - 10047 (APDG 5283v21, Revised 03/17) OP-UA22
This form is for use by facilities subject to air quality permit requirements
and may be revised periodically. (Title V Release 03/17)
Page 1 of 12
Texas Commission on Environmental Quality
Form OP-UA22
Printing Attributes
General:
This form is used to provide a description and data pertaining to all printing processes with potentially applicable
requirements associated with a regulated entity number and application. Each table number, along with the possibility of a
corresponding letter (i.e., Table 1a, Table 1b), corresponds to a certain state or federal rule. If the rule on the table is not
potentially applicable to a printing process then it should be left blank and need not be submitted with the application. If
the codes entered by the applicant show negative applicability to the rule or sections of the rule represented on the table,
then the applicant need not complete the remainder of the table(s) that corresponds to the rule. Further instruction as to
which questions should be answered and which questions should not be answered are located in the “Specific” section of
the instruction text. The following is included in this form:
Table 1:
Title 40 Code of Federal Regulations Part 60 (40 CFR Part 60)
Subpart FFF: Standards of Performance for Flexible Vinyl and Urethane Coating and Printing
Table 2a - 2c:
Title 40 Code of Federal Regulations Part 63 (40 CFR Part 63)
Subpart KK: National Emission Standard for Hazardous Air Pollutants for the Printing and
Publishing Industry
Table 3:
Title 30 Texas Administrative Code Chapter 115 (30 TAC Chapter 115)
Subchapter E: Graphic Arts (Printing) by Rotogravure and Flexographic Processes
Table 4:
Title 30 Texas Administrative Code Chapter 115 (30 TAC Chapter 115)
Subpart E: Offset Lithographic Printing
Table 5a - 5b:
Title 40 Code of Federal Regulations Part 60 (40 CFR Part 60)
Subpart QQ: Standards of Performance for the Graphic Arts Industry: Publication Rotogravure
Printing
The application area name from Form OP-1 “Site Information Summary” must appear in the header of each page for the
purpose of identification for the initial submittal. The date of the initial form submittal must also be included and should
be consistent throughout the application (MM/DD/YYYY). Leave the permit number blank for the initial form submittal.
If this form is included as part of the permit revision process, enter the permit number assigned by the TCEQ, the area
name (from Form OP-1), and the date of the revision submittal.
Unit attribute questions that do not require a response from all applicants are preceded by qualification criteria in the
instructions. If the unit does not meet the qualification criteria, a response to the question is not required. Anytime a
response is not required based on the qualification criteria, leave the space on the form blank.
Notwithstanding any qualification criteria in the form instructions or information provided in other TCEQ guidance, the
applicant may leave an attribute question blank (or indicate “N/A” for “Not Applicable”) if the attribute is not needed for
the applicable requirement determinations of a regulation for a unit.
In some situations, the applicant has the option of selecting alternate requirements, limitations, and/or practices for a unit.
Note that these alternate requirements, limitations, and/or practices must have the required approval from the TCEQ
Executive Director and/or the U.S. Environmental Protection Agency Administrator before the federal operating permit
application is submitted.
The Texas Commission on Environmental Quality (TCEQ) requires that a Core Data Form be submitted on all incoming
registrations unless all of the following are met: the Regulated Entity and Customer Reference Numbers have been issued
by the TCEQ and no core data information has changed. The Central Registry, a common record area of the TCEQ,
maintains information about TCEQ customers and regulated activities, such as company names, addresses, and telephone
numbers. This information is commonly referred as “core data.” The Central Registry provides the regulated community
with a central access point within the agency to check core data and make changes when necessary. When core data about
a facility is moved to the Central Registry, two new identification numbers are assigned: the Customer Reference (CN)
TCEQ - 10047 (APDG 5283v21, Revised 03/17) OP-UA22
This form is for use by facilities subject to air quality permit requirements
and may be revised periodically. (Title V Release 03/17)
Page 1 of 12
number and the Regulated Entity (RN) number. The Core Data Form is required if facility records are not yet part of the
Central Registry or if core data for a facility has changed. If this is the initial registration, permit, or license for a facility
site, then the Core Data Form must be completed and submitted with application or registration forms. If amending,
modifying, or otherwise updating an existing record for a facility site, the Core Data Form is not required, unless any core
data information has changed. To review additional information regarding the Central Registry, go to the TCEQ Web site
at www.tceq.texas.gov/permitting/central_registry.
Specific:
Table 1:
Title 40 Code of Federal Regulations Part 60 (40 CFR Part 60)
Subpart FFF: Standards of Performance for Flexible Vinyl and Urethane Coating and Printing
Process ID No.: Enter the identification number (ID No.) for the printing process (maximum 10 characters) as listed on
Form OP-SUM, “Individual Unit Summary.”
SOP Index No.: Site operating permit (SOP) applicants should indicate the SOP index number for the unit or group of
units (maximum 15 characters consisting of numeric, alphanumeric characters, and/or dashes prefixed by a code for the
applicable regulation [i.e., 60KB-XXXX]). For additional information relating to SOP index numbers, please refer to the
TCEQ website at www.tceq.texas.gov/assets/public/permitting/air/Guidance/Title_V/sop_initial.pdf.
Rotogravure Printing Line: Enter “YES” if the facility uses a rotogravure printing line to print or coat flexible vinyl or
urethane products. Otherwise, enter “NO.”
Continue only if “Rotogravure Printing Line” is “YES.”
Construction/Modification Date: Select one of the following options that best describes the date of commencement of
the most recent construction, reconstruction, or modification. Enter the code on the form.
Code
Description
83-
On or before January 18, 1983
83+
After January 18, 1983
Continue only if “Construction/Modification Date” is “83+.”
Weighted Average of Ink VOC Content: Select one of the following options for the weighted average of ink volatile
organic compounds (VOC) content. Enter the code on the form.
Code
Description
1-
Weighted average VOC content is less than 1.0 kg VOC per kg ink solids used
1+
Weighted average VOC content is greater than or equal to 1.0 kg VOC per kg ink solids used
Complete “Control Types” and “Control Device ID No.” only if “Weighted Average of Ink VOC Content” is
“1+.”
Control Types: Select one of the following control types for the affected facility. Enter the code on the form.
Code
Description
SOLREC
Solvent recovery
THERM
Thermal incineration
CATINC
Catalytic incineration
Control Device ID No.: Enter the identification number (ID No.) for the control device to which emissions are routed
(maximum 10 characters). This number should be consistent with the control device identification number listed on Form
OP-SUM.
Complete “Inventory System Used” only if “Weighted Average of Ink VOC Content” is “1-.”
Inventory System Used: Enter “YES” if an inventory system is used to determine the weighted average of VOC content.
Otherwise, enter “NO.”
TCEQ - 10047 (APDG 5283v21, Revised 03/17) OP-UA22
This form is for use by facilities subject to air quality permit requirements
and may be revised periodically. (Title V Release 03/17)
Page 2 of 12
Table 2a:
Title 40 Code of Federal Regulations Part 63 (40 CFR Part 63)
Subpart KK: National Emission Standard for Hazardous Air Pollutants for the Printing and
Publishing Industry
Process ID No.: Enter the identification number (ID No.) for the printing processes (maximum 10 characters) as listed on
Form OP-SUM, “Individual Unit Summary.”
SOP Index No.: Site operating permit (SOP) applicants should indicate the SOP index number for the unit or group of
units (maximum 15 characters consisting of numeric, alphanumeric characters, and/or dashes prefixed by a code for the
applicable regulation [i.e., 60KB-XXXX]). For additional information relating to SOP index numbers, please refer to the
TCEQ website at www.tceq.texas.gov/assets/public/permitting/air/Guidance/Title_V/sop_initial.pdf.
Equipment Type: Select one of the following facility types. Enter the code on the form.
Code
Description
PRINT
Publication rotogravure, product and packaging rotogravure, or wide-web flexographic printing
presses operated at a new or existing facility that is a major source of hazardous air pollutants
(HAPs) and are not research or laboratory equipment
RESEAR
Research or laboratory equipment or non-wide-web flexographic printing presses
NWWF
Non wide-web flexographic printing presses
Complete “Other Equipment” only if “Equipment Type” is “RESEAR”
Other Equipment: Enter “YES” if equipment other than research or laboratory equipment is being used at the facility.
Otherwise, enter “NO”.
Continue only if “Equipment Type” is “PRINT,” or if “Equipment Type” is “RESEAR’ and “Other
Equipment” is “YES.”
Construction/Modification Date: Select one of the following options that best describes the date of commencement of
the most recent construction, reconstruction, or modification. Enter the code on the form.
Code
Description
96-
Before May 30, 1996
96+
On or after May 30, 1996
Individual HAP Usage: Select one of the following options for the usage of each HAP at the facility, including materials
used for source categories or purposes other than printing and publishing, but excluding material listed in 40 CFR
§ 63.820(a)(4). Enter the code on the form.
Code
Description
10-
The facility uses is less than 9.1 megagrams (10 tons) of each HAP per each rolling
12 month period
10+
The facility uses is greater than or equal to 9.1 megagrams (10 tons) of each HAP per each rolling
12-month period
Complete “Collective HAP Usage” only if “Individual HAP Usage” is “10-.”
Collective HAP Usage: Select one of the following options for the usage of any combination of HAPs at the facility,
including materials used for source categories or purposes other than printing and publishing, but excluding material listed
in 40 CFR § 63.820(a)(4). Enter the code on the form.
Code
Description
25-
The facility uses is less than 22.7 megagrams (25 tons) of any combination of HAP per each
rolling 12-month period
25+
The facility uses is greater than or equal to 22.7 megagrams (25 tons) of any combination of HAP
per each rolling 12-month period
Continue only if “Individual HAP Usage” is “10+” or “Collective HAP Usage” is “25+.”
Press Type: Select one of the following types of equipment at the facility. Enter the code on the form.
TCEQ - 10047 (APDG 5283v21, Revised 03/17) OP-UA22
This form is for use by facilities subject to air quality permit requirements
and may be revised periodically. (Title V Release 03/17)
Page 3 of 12
For publication rotogravure presses:
Code
Description
PUBLIC
The facility has publication rotogravure presses and all affiliated equipment, including proof
presses, cylinder and parts cleaners, ink and solvent mixing and storage equipment, and solvent
recovery equipment
For packaging rotogravure/wide-web hexographic presses:
Code
Description
PACK
The facility has product and packaging rotogravure or wide-web flexographic printing presses
plus any other equipment which the owner or operator chooses to include in accordance with
40 CFR § 63.821(a)(3), excluding proof presses and excluding presses used primarily for coating,
laminating, or other operations which the owner or operator chooses to exclude and meet the
criteria of 40 CFR §§ 63.821(a)(2)(ii)(A) and (a)(2)(ii)(B)
PACKPR
A proof press used in a facility that has product and packaging rotogravure or wide-web
flexographic printing presses plus any other equipment which the owner or operator chooses to
include in accordance with 40 CFR § 63.821(a)(3)
PACKCT
A press used primarily for coating, laminating, or other operations which the owner or operator
chooses to exclude and meet the criteria of 40 CFR §§ 63.821(a)(2)(ii)(A) and (a)(2)(ii)(B) at a
facility which has product and packaging rotogravure or wide-web flexographic printing presses
plus any other equipment which the owner or operator chooses to include in accordance with
40 CFR § 63.821(a)(3)
Complete “Applied Material Amount” only if “Press Type” is “PACK” or “PACKPR.”
Applied Material Amount: Select one of the following options for the amount of applied material per month, for every
month, of inks, coatings, varnishes, adhesives, primers, solvents, thinners, reducers, and other materials after the
compliance date specified in 40 CFR § 63.826. Enter the code on the form.
Code
Description
500-
The amount of applied material per month is less than or equal to 500 kg (1,100 lbs.)
500+
The amount of applied material per month is greater than 500 kg (1,100 lbs.)
Complete “Organic HAP Amount” only if “Applied Material Amount” is “500+.”
Organic HAP Amount: Select one of the following options for the amount of organic HAP after the compliance date
specified in 40 CFR § 63.826. Enter the code on the form.
Code
Description
400-
The amount of organic HAP is less than or equal to 400 kg (880 lbs.) per month, for every month
400+
The amount of organic HAP is greater than 400 kg (880 lbs.) per month, for every month
Table 2b:
Title 40 Code of Federal Regulations Part 63 (40 CFR Part 63)
Subpart KK: National Emission Standard for Hazardous Air Pollutants for the Printing and
Publishing Industry
Complete Table 2b only if:
“Press Type” is “PUBLIC” or
“Press Type” is “PACK” and “Organic HAP Amount” is “400+” or
“Press Type” is “PACKPR” and “Organic HAP Amount” is “400+.”
Process ID No.: Enter the identification number (ID No.) for the printing processes (maximum 10 characters) as listed on
Form OP-SUM, “Individual Unit Summary.”
SOP Index No.: Site operating permit (SOP) applicants should indicate the SOP index number for the unit or group of
units (maximum 15 characters consisting of numeric, alphanumeric characters, and/or dashes prefixed by a code for the
applicable regulation [i.e., 60KB-XXXX]). For additional information relating to SOP index numbers, please refer to the
TCEQ website at www.tceq.texas.gov/assets/public/permitting/air/Guidance/Title_V/sop_initial.pdf.
TCEQ - 10047 (APDG 5283v21, Revised 03/17) OP-UA22
This form is for use by facilities subject to air quality permit requirements
and may be revised periodically. (Title V Release 03/17)
Page 4 of 12
Control of Emissions: Select one of the following options to describe the method of controlling emissions. Enter the
code on the form.
Code
Description
SOLREC
Solvent recovery device
CATOX
Catalytic oxidizer
OTHOX
Oxidizer other than a catalytic oxidizer
NONE
Emissions are not controlled (this is an option only if “Press Type” is “PUBLIC”)
Control Device ID No.: If applicable, enter the identification number (ID No.) for the solvent recovery system or
oxidizer (maximum 10 characters). This number should be consistent with the control device identification number listed
on Form OP-SUM. Use multiple lines if more than one control device is used. If there is no control device, then leave this
column blank.
Temperature Monitoring Equipment: Enter “YES” if temperature monitoring equipment is being utilized. Otherwise,
enter “NO.”
Control Device Operation Date: Select one of the following dates of operation of the control device. Enter the code on
the form.
Code
Description
96-
Control device was in operation prior to May 30, 1996
96+
Control device was in operation on or after May 30, 1996
Complying With § 63.7(e)(2)(iv) or (h): Enter “YES” if the owner or operator has met the requirements of either
40 CFR §§ 63.7(e)(2)(iv) or (h). Otherwise, enter “NO.”
Alternative Test Methods: Enter “YES” if an alternative to procedures specified in 40 CFR § 63.827(e) are being used
under 40 CFR § 63.827(f). Otherwise, enter “NO.”
Complete “Permanent Enclosure” only if “Alternate Test Method” is “NO.”
Permanent Enclosure: Enter “YES” if a permanent total enclosure is being used. Otherwise, enter “NO.”
Complete “Public Compliance Demonstration” only if “Press Type” is “PUBLIC” and “Control of
Emissions” is “SOLREC,” “CATOX,” or “OTHOX.”
Public Compliance Demonstration: Select one of the following procedures of showing that the HAP emissions
limitation is achieved which demonstrates compliance. Enter the code on the form.
For “Control of Emissions” designation of “SOLREC:”
Code
Description
LIQBAL
Perform a liquid-liquid material balance for each month
CEM
Use continuous emission monitors, conduct an initial performance test of capture efficiency, and
continuously monitor a site specific operating parameter to assure capture efficiency
For “Control of Emissions” designation of “CATOX” or “OTHOX:”
Code
Description
TEST
Demonstrate initial compliance through performance tests and continuing compliance through
continuous monitoring
OXCEM
Use continuous emission monitors, conduct an initial performance test of capture efficiency, and
continuously monitor a site specific operating parameter to assure capture efficiency
Table 2c:
Title 40 Code of Federal Regulations Part 63 (40 CFR Part 63)
Subpart KK: National Emission Standard for Hazardous Air Pollutants for the Printing and
Publishing Industry
Complete Table 2c only if “Press Type” is “PACK” or “PACKPR.”
Process ID No.: Enter the identification number (ID No.) for the printing processes (maximum 10 characters) as listed on
Form OP-SUM, “Individual Unit Summary.”
TCEQ - 10047 (APDG 5283v21, Revised 03/17) OP-UA22
This form is for use by facilities subject to air quality permit requirements
and may be revised periodically. (Title V Release 03/17)
Page 5 of 12